Boulevard Brewing in Kansas City is expanding its business.
Boulevard Brewing Co., buoyed by strong sales at retail outlets and
a new pilsner brew, is investing $4 million for capital improvements at
its Kansas City plant.
The new investment, which includes three
fermentation tanks and refrigeration equipment, will allow the regional
brewing giant to increase its capacity from the current 150,000 barrels
to 190,000 barrels annually.
“Business was healthier this (past)
year than it was for a lot of people,” said Bob Sullivan, chief
marketing officer. “The last four months of 2009, our sales were up 9
percent.”
Bully for Boulevard! Here's a picture of one of those bad boys.
On Facebook I jokingly asked whether or not my wife would be upset if I added a couple of 600 barrel fermentation tanks outside our home. My friends said "why not?" Well, considering that I brew in 5 gallon batches and a barrel of beer contains a delicious 31 gallons, these tanks hold 18,600 gallons of beer, or 3,720 5-gallons batches. I like my beer, but I don't drink that much, never mind the cost of ingredients.
Besides, I don't think my wife would approve.
A second story comes from Colorado where the craft beer market is crowded along the front range of the rockies, driving one new entrant to be rather creative when it comes to setting his brewery apart.
Colin Westcott, who has nine years of brewing experience and served
as the head brewer of the Kettlehouse Brewing Co. in Missoula, Mont.,
is planning to open Equinox Brewing Co. on April 1 adjacent to his current business, Hops and Berries, a home brew and wine making store.
Westcott said they will serve British-style ales on six taps. While
the final beer list isn't completed, Equinox will offer a porter, IPA,
red ale and golden ale.
The small brewery, which won't offer any food, is installing a
brewing system that will brew 8 1/2 barrels at a time, which is about
270 gallons per batch.
The twist: Each beer served will be accompanied by a recipe, ingredients and tasting notes so any home brewer can replicate it.
This initially struck me as rather odd. Why would he give away his recipes? Many successful food corporations revolve around the fact that their recipes are super-secret (Coca Cola and KFC, for example). But as I thought about it some more, it didn't seem so crazy. The reason why has to do with comparative advantage.
While the ingredients to brew a beer are not all that significant. The ingredients I used to make the last few batches I brewed cost me about $25 each. I normally get about 2 cases of beer from each batch I brew. In comparison, craft brewed beers at my local liquor stores run around $8 to $10 per 6 pack pre-tax, or about $64 - $80 for two cases before tax.
But homebrewing involves significant start-up costs, both in terms of time and money, especially if you want to brew something that approaches the quality of professional beers. You'll need a grain mill to crush the grains right before the mash. Just like freshly-ground coffee is smoother than pre-ground coffee, beer brewed with freshly-crushed grains is smoother than beer brewed with pre-crushed grains.
In addition to a mill, you'll need a container to soak your crushed grains in for at least an hour. You'll also need a brew pot big enough to boil an entire batch. If you are brewing a 5 gallon batch, common to most homebrewers, you'll need a 10 gallon brew pot. My 10 gallon stainless steel brew pot, complete with spigot and thermometer, alone cost me $400. Then there's the cost of the mash tun, the fermentation equipment, and the bottling/kegging equipment.
Even as these costs become sunk and ignoring the cost of ingredients, the brew process is very time intensive for even the most seasoned brewer. It takes me about 6 hours just to brew a batch of all-grain beer and I usually have to wait 4-6 weeks from brew day until the day where the final product is ready to drink.
Moreover, there are other non-monetary costs associated with brewing. I like to say that if you love to do dishes, then you'll love homebrewing. The homebrewer has to pay careful attention to cleanliness because he is dealing with room-temperature sugar water when you start brewing beer. Bacteria love room temperature sugar water and there's nothing a brewer fears more than an infected beer. You can still drink infected beer without getting sick, but it tastes like crap. Thus the attention to cleanliness every time you brew and at each step in the brewing process.
But rather than always brewing his own stuff, the homebrewer can go to his local liquor store or pub and pretty much get what style of beer he wants when he wants to get it. Even by giving away his recipes, the craft brewer still keeps a significant cost advantage over your regular, run-of-the-mill homebrewer.